3D printing with bacteria-loaded ink produces bone-like composites
EPFL researchers have published a method for 3D-printing an ink that contains calcium carbonate-producing bacteria. The 3D-printed mineralized bio-composite is unprecedently strong, light, and environmentally friendly, with a range of applications from art to biomedicine.
Nature has an extraordinary knack for producing composite materials that are simultaneously light and strong, porous and rigid – like mollusk shells or bone. But producing such materials in a lab or factory – particularly using environmentally friendly materials and processes – is extremely challenging.
Researchers in the Soft Materials Laboratory in the School of Engineering turned to nature for a solution. They have pioneered a 3D printable ink that contains Sporosarcina pasteurii: a bacterium which, when exposed to a urea-containing solution, triggers a mineralization process that produces calcium carbonate (CaCO3). The upshot is that the researchers can use their ink – dubbed BactoInk – to 3D-print virtually any shape, which will then gradually mineralize over the course of a few days.
“3D printing is gaining increasing importance in general, but the number of materials that can be 3D printed is limited for the simple reason that inks must fulfil certain flow conditions,” explains lab head Esther Amstad. “For example, they must behave like a solid when at rest, but still be extrudable through a 3D printing nozzle – sort of like ketchup.”
The method’s use of only environmentally friendly materials, and its ability to produce a mineralized biocomposite also makes it a promising candidate for building artificial corals, which can be used to help regenerate damaged marine reefs. Finally, the fact that the biocomposite’s structure and mechanical properties mimic those of bone could potentially make it interesting for future biomedical applications.
“The versatility of the BactoInk processing, combined with the low environmental impact and excellent mechanical properties of the mineralized materials, opens up many new possibilities for fabricating lightweight, load-bearing composites that are more akin to natural materials than to today’s synthetic composites,” Amstad summarizes.
https://actu.epfl.ch/news/3d-printing-with-bacteria-loaded-ink-produces-bone/
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